Case Studies
Leading organizations around the world trust Thinaer to deliver real-time operational visibility and accelerated ROI through its turnkey IIoT platform.
Creating a Factory of the Future for a Fortune 100 DoD Manufacturer
Discover how a manufacturing client overcame outdated processes and human error with Thinaer Enterprise IIoT. Through incremental pilots, they demonstrated tangible ROI and implemented real-time asset tracking, machine health monitoring, and environmental tracking. Integrating seamlessly with existing systems, they gained unparalleled visibility into their production process, resulting in a remarkable $30 million total ROI and tripled productivity across three business divisions. Save $1.8 million yearly by eliminating the search for lost assets.
- Outdated processes and limited adoption of new technology led to inefficiencies.
- Human error-prone quality control methods and lack of production visibility increased inventory costs, scrap parts, and sunk costs.
- Deployed incremental pilots with Thinaer to demonstrate ROI and implemented IIoT solutions like real-time asset tracking, machine health monitoring, and environmental tracking.
- Integrated Thinaer’s platform with existing ERP and MES systems to model millions of data points.
-
Achieved $30 million in total ROI and 3X productivity after scaling to three business divisions.
-
Gained $1.8 million per year in productivity by eliminating the need to search for lost assets.
Tracking Machine Utilization to Reduce Equipment Downtime for an Aerospace Manufacturer
Discover how Thinaer Machine Utilization tackled unexpected machine failures and prolonged downtimes. By collecting and contextualizing key equipment performance KPIs, including pressure, vibration, and temperature, they provided invaluable insights. Analyzing multiple metrics on a single graph enabled the identification of trends and comparison to past healthy runs. With proactive alerts, key personnel were notified when equipment conditions trended towards failure. The result? A 15% decrease in unscheduled equipment downtime. Unlock the potential of your machinery with Thinaer.
The Challenge
- Unexpected machine failures and unnecessary downtimes.
- Prolonged productivity loss led to increased expenses.
The Solution
- Collected key equipment KPIs (e.g., pressure, vibration, temperature) and analyzed trends by comparing current and past runs.
- Alerted personnel when Thinaer’s platform detected conditions trending toward failure.
The Result
- 15% decrease in unscheduled equipment downtime.
Precision Monitoring Raw Materials to Reduce Waste for Manufacturing Company
Discover how Thinaer Environmental Monitoring revolutionized productivity by addressing manual recording challenges and raw material bottlenecks. By placing IoT sensors on sensitive raw material containers, real-time monitoring of environmental factors became possible. Thinaer’s Smart IoT alerting engine notified personnel when factors veered outside the proper condition range, mitigating potential issues. The outcome? A 9% decrease in raw material waste, reducing the need for costly re-ordering of damaged material.
The Challenge
- Manual recording of environmental factors slowed productivity and led to increased labor costs.
- Processes stalled due to bottlenecks from damaged raw materials entering the process.
The Solution
- Placed Thinaer IoT sensors on sensitive raw material containers, enabling real-time monitoring of environmental factors.
- Alerted personnel using Thinaer’s Smart IoT alerting engine when factors were out of proper condition range.
The Result
- 9% decrease in raw material waste, decreasing the need for costly re-ordering of damaged material.
Spot your data blind spots and increase efficiency fast
Digital data is the most precious commodity of every org today. Discover the keys to manufacturing success in our essential eBook. In just minutes, conquer challenges like blind spots and digital transformation. Learn about IIoT asset tracking, digital asset management, and the power of digital twins.