Case Studies

Leading organizations around the world trust Thinaer to be their partner in delivering ROI driving IIoT solutions using its out of the box IIoT platform

Creating a Factory of the Future for a Fortune 100 DoD Manufacturer

Discover how a manufacturing client overcame outdated processes and human error with Thinaer Enterprise IIoT. Through incremental pilots, they demonstrated tangible ROI and implemented real-time asset tracking, machine health monitoring, and environmental tracking. Integrating seamlessly with existing systems, they gained unparalleled visibility into their production process, resulting in a remarkable $30 million total ROI and tripled productivity across three business divisions. Save $1.8 million yearly by eliminating the search for lost assets. 

Challenge

  • Processes became outdated over time with little adoption of new tech.
  • Human error prone quality control methods led to increased inventory costs.
  • Little-to-no visibility into production process increased production of scrap parts and sunk costs.

Solution – Thinaer Enterprise IIoT

  • Deployed incremental pilot’s with Thinaer to accurately demonstrate ROI.
  • Implemented various IIoT solutions such as: real time asset tracking, machine health & utilization tracking, and environmental monitoring.
  • Integrated Thinaer’s platform with existing ERP and MES systems to begin modeling millions of data points.

Outcome

  • $30 Million in total ROI.
  • 3X productivity after scaling to 3 business divisions.
  • $1.8 Million/year in productivity by eliminating need to search for lost assets.

Tracking Machine Utilization to Reduce Equipment Downtime for an Aerospace Manufacturer

Discover how Thinaer Machine Utilization tackled unexpected machine failures and prolonged downtimes. By collecting and contextualizing key equipment performance KPIs, including pressure, vibration, and temperature, they provided invaluable insights. Analyzing multiple metrics on a single graph enabled the identification of trends and comparison to past healthy runs. With proactive alerts, key personnel were notified when equipment conditions trended towards failure. The result? A 15% decrease in unscheduled equipment downtime. Unlock the potential of your machinery with Thinaer.

Challenge

  • Unexpected machine failures and unnecessary downtimes.
  • Prolonged productivity loss led to increased expenses.

Solution – Thinaer Machine Utilization

  • Collected and contextualized key equipment performance KPIs such as: pressure, vibration, voltage, current, temperature, and humidity.
  • Analyzed multiple metrics on a single graph, identify trends, and compare current machine runs to past healthy runs.
  • Alerted key personnel when Thinaer’s platform detects equipment conditions are trending towards failure.

Outcome

  • 15% decrease in unscheduled equipment downtime.

Precision monitoring raw materials to reduce waste for Manufacturing company

Discover how Thinaer Environmental Monitoring revolutionized productivity by addressing manual recording challenges and raw material bottlenecks. By placing IoT sensors on sensitive raw material containers, real-time monitoring of environmental factors became possible. Thinaer’s Smart IoT alerting engine notified personnel when factors veered outside the proper condition range, mitigating potential issues. The outcome? A 9% decrease in raw material waste, reducing the need for costly re-ordering of damaged material.

Challenge

  • Manual recording of environmental factors slowed productivity and led to increased labor costs.
  • Processes stalled due to bottlenecks from damaged raw materials entering the process.

Solution – Thinaer Machine Utilization

  • Placed Thinaer IoT sensors on sensitive raw material containers, enabling real-time monitoring of environmental factors.
  • Alerted personnel using Thinaer’s Smart IoT alerting engine when factors were out of proper condition range

Outcome

  • 9% decrease in raw material waste, decreasing the need for costly re-ordering of damaged material.

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